Content: Configuration samples, Mach3 I/O tutorial (Hun.): High level I/O handling. MBIO Controller is a standard peripherial card with MODBUS (Slave) communication. It provides output- and input extension first of all for Mach3. Its connection is carried out through an RS232C connector or by the means of a special converter through the USB port. With its help the service of controls and remote controls, which do not need extreme precise timing, can be substantially expanded. To perform such tasks it is not necessary to use the fast LPT, which does not have many ports. By its use control tasks like those in case of PLC can be performed.
The ports of MBIO and port-bits and internal registers of Mach3 can be assigned by the means of a graphic editor. The peripherials will be handled based upon logical conditions determined by the editor. The setup and the way and logic of handling of a given peripherial can be saved and even a collection of peripherial handling routines can be established, which can be added to the system or can be removed from the system one by one.
Such a collection can even be exported to other CNC machines as well. All this can be handled directly with Mach. This is a totally professional device, inpedendent from the motor control, this is an independent I/O controller. Main technical specifications of MBIO: - ability to receive 8 input switches/push-buttons (it can directly receive mechanical push-buttons). 8 relay outputs, with maximum load of 230V AC, 3A.
2 analogue inputs, receive voltage of 0-5V or potentiometers/thermistors of 1k-4k7. 1 MPG (receive of a 2-phase asymmetric encoder of incrementing type. 1 PWM output (5kHz, 0-11690 steps, open collector type output with maximum load of 30V, 200mA).
2 16-bit counters, with clear inputs. 1 UTP connector for remote control console. All of the I/O-s are equipped with LED indicators. Integrated switching power supply unit. RS232C serial connection (USB can also be used together with a converter).
Firmware upgrade through ICP. Partially SMD-mounted PCB. (click to zoom) MBIO is first of all to control auxiliary devices (e.g. To PWM-control the revolution number of a spindle, to start the cooling pump, to operate loading devices, tool exchangers, etc.), and to remote control of CNCs. Because of the time-delay of the serial communication, their use is not recommended for reception of end-positions and HOME switches or for any other application where timing is cruical.
(, (Hungarian language) pdf) Build-up, lay-out and connections: (MBIO) (connections) 8 relay outputs: Their terminal is marked with OUT0 - OUT7. The relays have 1 - 1 potential-independent make contact. Their maximum load is AC 230V, 3A. Each relay has its own LED indicator. (digital, relay output) All the outputs can be freely used. 8 digital inputs: Their terminal is marked with IN0 - IN7.
Each input has an internal pull-up resistor of 470 Ohm. In standstill they are at high level (+5V), in active state they switch to GND. Each of the inputs has a LED indicator. (digital inputs) Transistors, push-buttons, switches can be directly connected to the inputs. The inputs marked with IN7, IN6, IN5 are parallely connected to the pins No 5-6-7 of the remote connector (UTP), ('or' relation). 1 MPG (Manual Pulse Generator) encoder input: Its terminal is SK8-SK10 in MPG field.
On the terminal the incrementing 2-phase asymmetric TTL inputs marked with EA and EB can be found beside the power supply connectors. They have an internal pull-up resistor of 3k3 and filtering circuit too. (MPG input) EA and EB encoder ports are parallely connected with the pins No 2 - 3 of Remote connector ('or' relation). The suggested encoder resolution is 10 - 200 lines/revolution. The Controller processses the signals in doubling mode.
2 analogue inputs: Their terminal is SK6; SK4 in the Analogue field. On the terminals the inputs marked with AN0 and AN1 can be found beside the power supply connector. The signal inputs can receive DC voltage of 0-5V, or potentiometers, resistor networks of 1k - 4k7 (ratio switches), thermistors, etc. (analogue inputs) In case of use of potentiometers building-in a 'C' filtering capacitor connected near them is recommended. The A/D converter of the inputs is of 10-bit type (digit range: 0 - 1023). The wiring should be shielded.
AN1 is parallely connected with the pin No 4 of the Remote (UTP) connector. They are in 'or' relation. 1 PWM output: Its terminal is SK14.
On the terminal the PWM (Pulse Width Modulation) signal can be found beside the power supply connector. The output has an open-collector transistor, whose maximum load is 30V DC, 200mA. The transistor switches to the GND. (Internal build-up of the PWM output) Optocoupler isolation can be an option for signal reception: (Reception of PWM signal) The frequency of the PWM output is 5kHz. Its control range: 0 - 11690. 2 Counters: Their terminal are the points marked with IN0 and IN1 of the Input field. Counter0 is connected to IN0 and Counter1 is connected to IN1.
The counters will step for falling edge. Their resolution is of 16-bit, (with value range of 0 - 65535). (At the same time IN0 and IN1 are also the iputs of the counters) The counters can be cleared by software (through the MODBUS). The states of the clearing bits: 0=Reset, 1=Counting. Power supply connector: The Power Supply connector is a connector of 2.1mm type. Its internal pin is the positive pole (+). The power supply voltage is unstabilised 12V DC, with a maximum current load of 300mA.
(power supply connector) Attention! As opposed to the note on the PCB, the power supply voltage must be ONLY12V DC. It does not need to be stabilised. A plug-in AC/DC adaptor of 230 AC/12 DC can be provided for the MBIO Controller, in case it is needed.
(Power supply of 230 AC/12V DC) RS232C serial port: Its connector is a type of SUB D9 'female', with standard serial port lay-out. The suitable cable is a standard RS232C extension cable, which has a SUB D9 'male'connector on the PC side, and has s SUB D9 'female' on the MBIO side without cable exchange.
In case of using USB, an RS232C-USB converter is necessary. (converter RS232C - USB). Signal indicators: Status LED: indicates the active communication (successful addressing and perfect data-transmission), Power: indicates the presence of +5V, PWM: indicates the presence of PWM signal and its duty level. All the inputs and all the outputs have LED indicators. These show the active states.
The base configuration of MBIO MODBUS: MBIO uses standard serial MODBUS V1.0 Slave protocoll, so it can be used together with all software using this protocoll. (among others with Mach3 too). Serial communication: 115200 bit/s, 8-1-N The Slave address of MBIO: 1 The MODBUS communication can reach the inputs and outputs based upon their addresses and type. The following table shows the full address range grouped by types.
Guys, Newby here, I'm unable to communicate to my Router due to a port address problem with Mach 3. I have a four year old Dell desktop that did not have a Parallel port in it, and so I have installed a manhattan PCI parallel port and installed the software. This port does not allow re mapping to a legacy port. Indeed i have tried two other cards, a Sunix and another unbranded both of which state in their manual that they cannot be remapped to legacy ports under windows XP Mach 3 wants the legacy address of Ox378, but allows a one line modification. The properties resources of my PCI LPT1 card show i/o range DCE8-DCEF i/o range DCFO-DCF7 Memory Range DFAEEEOOO-DFAEEFFF Memory Range DFAEEFOOO- DFAEFFFF What do I put in the one line to replace Ox378 in Mach 3 Pins and Ports? Also, no matter what i type, it always ends up prefixed Ox. Confused and frustrated Please help.
I've recently installed a PCI parallel port card too. My PC has a 'motherboard' parallel port, but I need to do some diagnostic work with nuisance limit switch triggers so thought the extra inputs to Mach3 would be good for that purpose. At the moment I'm running Mach3 off the PCI parallel board i.e. All I've done is made the address change in the Mach3 config.xml file. Two questions: 1. Is there any way to get Windows XP to fix the PCI parallel port address permanently?
Every time I turn my PC on the port gets a new address. This is very frustrating to have to make the change in the Mach3.xml configuration file. I installed the driver off the CD that came with the PCI card.
Mach3 seemed to work ok initially but I am getting some odd stepper motor behaviour now. Should I be selecting the actual 'Mach3' driver and running the DriverTest.exe utility? What is the name of the parallel port driver that Mach3 originally installs?
I'd like to check both the MB port and the PCI port are using the same driver.
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